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Buran on Pad - Buran on Pad - 340 pixel width Credit: Dr.Vadim P.Lukashevich. 37,141 bytes. 341 x 300 pixels. |
The Energia-Buran Reusable Space System (MKS) had its origins in NPO Energia studies of 1974 to 1975 for a 'Space Rocket Complex Program'. In 1974 the N1-L3 heavy lunar launch vehicle project was cancelled and Glushko was appointed chief designer of the new NPO Energia enterprise, replacing Mishin as the head of the former OKB-1. At the same time in the United States development work was underway on the space shuttle. The US Defence Department planned to use the shuttle for a range of military missions. The Soviet leadership, seeking strategic parity, wished development in the Soviet Union of a reusable manned spacecraft with analogous tactical-technical characteristics. The success of Apollo and the failure of the N1-L3 program pointed to serious deficiencies in the technology base of the Soviet Union. The time-honoured Soviet method of rectifying such situations was to copy the foreign technology.
To reduce development cost and risk, NASA and USAF shuttle trade studies had settled on a partially reusable design. While the solid propellant booster rockets were recovered, the cryogenic main propellant tank of the shuttle core was expendable. The main engines and guidance system were recovered with the orbiter.
The American shuttle design was studied intensively by Russian rocket scientists, but important aspects of it were rejected based on Soviet engineering analysis and technology:
The Soviet Union at this point had no experience in production of large solid rocket motors, especially segmented solid rocket motors of the type used on the shuttle. Glushko favoured a launch vehicle with parallel liquid propellant boosters. These would use a 700 tonne thrust four-chamber Lox/Kerosene engine already under development.
The high chamber pressure, closed-cycle, reusable 230 tonne thrust Lox/LH2 main engine being developed for the shuttle was well outside engineering experience in the Soviet Union. No engine using these cryogenic propellants had ever been used in Russian rockets, and the largest such engine under development was the 40 tonne thrust 11D57. Glushko believed that while a Soviet cryogenic engine of 200 tonnes thrust could be developed in the required time, to develop a reusable engine would be impossible due to limited experience with the propellants.
![]() | Buran configurations - Aerodynamic configurations of Buran tested during development. Credit: © Mark Wade. 20,255 bytes. 487 x 253 pixels. |
As far as the manned orbital vehicle itself, three different primary configurations were studied extensively, as well as a range of more radical proposals. The obvious choice was a straight aerodynamic copy of the US shuttle. The shuttle's form had been selected by NASA and the US Air Force only after painstaking iterative analysis of over 64 alternate configurations from 1968 to 1972. It would obviously benefit the Soviet engineers to take advantage of this tremendous amount of work.
![]() | Buran configurations - Configurations of Buran launch vehicle tested during development. Credit: © Mark Wade. 35,059 bytes. 570 x 274 pixels. |
![]() | Anechoic chamber - The anechoic chamber where Buran was given antenna tests. It also shielded certain activities from US ELINT spacecraft. Credit: © Mark Wade. 33,806 bytes. 495 x 332 pixels. |
The government decree 132-51 authorising development of the Energia-Buran system was issued on 12 February 1976 with the title 'On development of an MKS (reusable space system) consisting of rocket stages, orbiter aircraft, inter-orbital tug, guidance systems, launch and landing facilities, assembly and repair facilities, and other associated facilities, with the objective of placing in a 200 km Northeast orbit a payload of 30 tonnes and returning a payload of 20 tonnes'. The Ministry of Defence was named the Program Manager, with NPO Energia as the prime contractor. The official military specification (TTZ) was issued at the same time with the code name Buran. A declaration of the Presidium on 18 December 1976 directed co-operation between all concerned user, research, and factory organisations in realising the project. Chief Constructor within NPO Energia was I N Sadovskiy. Chief Designer for the launch vehicle was Y P Kolyako and for the orbiter P V Tsybin. NPO Yuzhnoye in the Ukraine would build the booster rockets. While NPO Energia would build the booster engines, the core Lox/LH2 engines would be built by Kosberg. Chelomei and MiG were to continue, at a modest level, design and test of their LKS and Spiral smaller spaceplanes as backups.
![]() | Buran subscale model - Buran subscale test article. Credit: © Mark Wade. 26,215 bytes. 417 x 276 pixels. |
![]() | Buran nose test - Buran nose assembly in static test Credit: from Semenov, et. al., Buran, 1995.. 17,054 bytes. 186 x 294 pixels. |
The MKS draft project was completed on 12 December 1976. The military assigned the system the index number 1K11K25 and the launch vehicle the article number 11K25. The draft project was reviewed by the expert commission in July 1977, leading to a government decree 1006-323 of 21 November 1977 setting out the development plan. The technical project was completed in May 1978. The flight test plan at the beginning of the project foresaw first launch of the booster in 1983, with the payload being an unmanned OK-ML-1 mock-up of the orbiter. This would not have a heat shield and remain attached to the booster. A second mock-up, OK-ML-2, would be used on the second launch, but be separated from the vehicle after burnout. However it would also be without heat shield, and be expended. The first flight Buran was to fly unpiloted in 1984. Manned flights were to be routine by the 1987 seventieth anniversary of the Soviet Union.
![]() | Buran subscale model - Buran subscale dynamic test article in test stand. Credit: © Mark Wade. 20,205 bytes. 212 x 394 pixels. |
The modular Energia design could be used for payloads of from 10 to 200 tonnes using various combinations of booster stages, numbers of modular main engines in the core stage, and upper stages. The version with two booster stages was code-named Groza; with four booster stages, Buran; and the six-booster stage version retained the Vulkan name. The 7.7 meter diameter of the core was determined by the maximum size that could be handled by existing stage handling equipment developed for the N1 programme. The 3.9 meter diameter of the booster stages was dictated by the maximum size for rail transport from the Ukraine.
![]() | Buran wind tunnel - Buran wind tunnel model for testing strapon separation. Credit: © Mark Wade. 10,768 bytes. 197 x 206 pixels. |
Another factor may have been that the propellants of the core were going to be cryogenic anyway. Lox/Kerosene propellants for the core were considered, but a primary objective of the project was to seek technological parity with the United States by exploiting technologies developed there. Chief among these in the field of liquid fuel rocketry was the use of Lox/LH2 propellants. Therefore the engines of the core were based on the Space Shuttle Main Engine (SSME) of the USA, with the same thrust rating and specific impulse specifications.
![]() | TPVK-1 test chamber - TPVK-1 Vacuum/insolation chamber used for full-scale tests on Buran Credit: from Semenov, et. al., Buran, 1995.. 24,244 bytes. 322 x 241 pixels. |
Drawing on this blend of mature American technology and Soviet innovation, the RD-0120 had a relatively trouble-free development program. The final engine represented for the Soviet Union new technical solutions in engine reliability, control, throttleability, and performance. These were the first fully throttleable Soviet engines, and their first production Lox/LH2 engines.
![]() | Buran static article - Converted Buran static article now a ride in Gorky Park Credit: © Mark Wade. 38,956 bytes. 497 x 403 pixels. |
![]() | Space - Earth! - Space - Earth! First space tourism flight! Poster for Buran ride in Gorky Park. Credit: © Mark Wade. 29,565 bytes. 289 x 447 pixels. |
In 1979 the EUK13 dimensional model of the launch vehicle was delivered to Baikonur for handling demonstrations and production of tooling. Continued development problems with the booster rockets led to a management shake-up at Yuzhnoye in January 1982. By this time the project was several years behind schedule. The originally planned first flight in 1983 was obviously unattainable. Also in 1982 the 3M-T transport aircraft was completed and began delivery of central block propellant tanks and structural elements for construction of a realistic mock-up of the booster. The 3M-T was a heavily modified M-4 bomber, and was limited to 50 tonnes loads carried on the top of the fuselage. By December 1982 the 4M Energia mock-up was completed, leading to dynamic/vertical/load tests in May-October 1983. The 4M was then returned to the shop for fitting of complete functional propellant systems.
![]() | Buran on 4MT - Buran transported on 4MT aircraft 9,726 bytes. 292 x 154 pixels. |
The 50 payload limitation of the 3M-T transport meant that the Buran orbiters had to be delivered in a severely incomplete and stripped-down condition to the cosmodrome. They were delivered without orbital systems, engine section, crew cabin, vertical stabiliser, landing gear, and with only 70% of the heat shield tiles. This meant that complex final assembly operations had to conducted at the MIK-OK at Baikonur. The OK-ML-1 orbiter mock-up arrived atop the 3M-T at Baikonur in December 1983 (This action seems to have been in the fine Soviet tradition of individual enterprises proving they have met the plan, even if the method of doing it is useless. OK-ML-1 was to have been used in the first launch of the Energia, by the end of 1983. By delivering it to Baikonur by December 31, the spacecraft builders could claim, "well, we met OUR part of the plan..."). OK-ML-1 was used for handling and pad compatibility tests. It was followed by the OK-MT in August 1984. This functional mock-up was used for systems integration tests, and was to be expended on the second test flight.
![]() | Buran control panel - Control panel of Aero-Buran jet-powered approach and landing test version of Buran. First Aero-Buran analogue rolled out in 1984. This Aero-Buran was worn out and would not be used again after 24 flights to April 1988. Credit: RKK Energia. 10,251 bytes. 187 x 284 pixels. |
The OK-GLI Buran analogue flight vehicle, for horizontal subsonic approach and landing tests, was delivered to Zhukovskiy test flight centre near Moscow, followed by its first flight with Cosmonaut Igor Volk at the controls on 10 November 1985. Two flying labs, based on Tu-154 transports, were used to prior to this to duplicate anticipated Buran handling and test systems software. They conducted 140 flights before Buran's first flight, including 69 automatic landings at Zhukovskiy and at the Jubilee airfield at Baikonur.
In December 1985 the wings of the first flight OK arrived at Baikonur. This was followed by what was to be the first 20 second Energia main engine firing test. This was terminated at 2.58 seconds when the automatic control system detected a slow spool up of an engine turbine. In a the first attempt at a full-duration test helium leaks contaminated electro-hydraulic systems, leading to a situation where the tanks could not be drained. An engineering brigade had to work on the fuelled booster for 55 minutes, attach another helium tank, which led to successful de-fuelling of the vehicle. The second engine test was a complete success, the engine running for 390 seconds. This test required the entire city of Leninsk to be without water for ten days in order to accumulate enough water for the UKSS cooling system.
![]() | Buran docks to Mir - As it was supposed to be - Buran docking with Mir space station. 29,143 bytes. 298 x 377 pixels. |
These groups were given unlimited authority to obtain necessary resources to complete their missions. As was usual on crash programs, working in parallel meant that there was some duplication of effort and some work had to be repeated to take into account changes made by the other groups. But the results were immediate. Facility 211 at Baikonur alone increased from 60 to 1800 staff by March 1986.
![]() | Buran Atop Mriya - Buran atop its An-225 Mriya carrier, as displayed at the Paria Air show shortly after its spaceflight. Credit: © Mark Wade. 22,168 bytes. 538 x 262 pixels. |
As with the American shuttle, tile installation was a big problem. However once adequate manpower was provided the work was completed in three months. Electrical tests of the Buran flight vehicle began in May 1986. Tests of the orbiter's ODU engine unit uncovered an apparent defect in gaseous oxygen valves of the reaction control system. Although it threatened to delay flight of the Buran, it was eventually discovered to be a software problem and remedied within days.
In August-September 1986 further UKSS tests of Energia were conducted in preparation of a test launch without Buran. These were conducted using a dummy payload and solid rocket motors to simulate loads from the booster rockets. Following this vehicle 6SL was selected for the first actual launch. The launch vehicle used by itself without Buran was named Energia by Glushko only just before the launch. Energia was to deliver the military Skif-DM Polyus battle station into orbit. This was to be followed by ten flights of Energia-Buran, only the first of which was to be unpiloted.
![]() | An-225 / Buran 35,043 bytes. 638 x 228 pixels. |
With the launch vehicle finally proven, the focus moved to clearing Buran for flight. Two variants of the first unmanned mission were considered: a three day flight, or a two orbit flight. The three day flight would represent a complete shakedown of the orbiter's systems, but would require that most of the orbiter's systems be completed and certified for flight. The two orbit flight could be done without fuel cells, opening the payload bay doors, deploying the radiators, etc. It could be accomplished earlier and would prove the essential automated launch, orbital manoeuvre, and landing systems.
![]() | Buran in storage - Buran in storage at Baikonur. Credit: © Mark Wade. 55,464 bytes. 574 x 390 pixels. |
Buran was first moved to the launch pad on 23 October 1988. The launch commission met on 26 October 1988 and set 29 October 06:23 Moscow time for the first flight of the first Buran orbiter (Flight 1K1). 51 seconds before the launch, when control of the countdown switched to automated systems, a software problem led the computer program to abort the lift-off. The problem was found to be due to late separation of a gyro update umbilical. The software problem was rectified and the next attempt was set for 15 November at 06:00 (03:00 GMT). Came the morning, the weather was snow flurries with 20 m/s winds. Launch abort criteria were 15 m/s. The launch director decided to press ahead anyway. After 12 years of development everything went perfectly. Buran, with a mass of 79.4 tonnes, separated from the Block Ts core and entered a temporary orbit with a perigee of -11.2 km and apogee of 154.2 km. At apogee Burn executed a 66.6 m/s manoeuvre and entered a 251 km x 263 km orbit of the earth. In the payload bay was the 7150 kg module 37KB s/n 37071. 140 minutes into the flight retrofire was accomplished with a total delta-v of 175 m/s. 206 minutes after launch, accompanied by Igor Volk in a MiG-25 chase plane, Buran touched down at 260 km/hr in a 17 m/s crosswind at the Jubilee runway, with a 1620 m landing rollout. The completely automatic launch, orbital manoeuvre, deorbit, and precision landing of an airliner-sized spaceplane on its very first flight was an unprecedented accomplishment of which the Soviets were justifiably proud. It completely vindicated the years of exhaustive ground and flight test that had debugged the systems before they flew.
![]() | Buran payload car - Rail transport car for Buran payloads. Credit: © Mark Wade. 31,375 bytes. 548 x 275 pixels. |
Originally three flight orbiters were to be built, but this was increased to 5 in 1983. Structurally the first three orbiters were essentially completed, while the extra two remained unbuilt except for the engine units The final Buran test flight plan at the beginning of 1989 was as follows:
Flight 2 (2K1) - fourth quarter 1991 - first flight of second orbiter, one to two days unmanned, with 37KB s/n 37071.
Flight 3 (2K2) - first or second quarter 1992 - second orbiter, seven to eight day unmanned flight with payload 37KB s/n 37271. The orbiter would open the payload bay doors, operate the manipulator arm, dock with Mir, and return to earth.
![]() | Buran prep area - Buran final preparation area before integration with Energia launch vehicle. Credit: © Mark Wade. 40,252 bytes. 504 x 332 pixels. |
Flight 5 (3K1) - 1994 or 1995 - first flight of third orbiter. First manned flight; the third orbiter was the first outfitted with life support systems and ejection seats. Two cosmonauts would deliver the 37KBI module to Mir, using the Buran manipulator arm to dock it to the station's Kristal module.
Development of the launch vehicle cost 1.3 billion roubles, with an estimated total economic effect of 6 billion roubles. Total cost of the Energia-Buran project was put at 14,5 billion roubles. It involved the work of 1206 subcontractors and 100 government ministries. The cost of Buran - a significant part of the effort to maintain strategic and technical parity with the United States - contributed to the collapse of the Soviet system and its own demise. Today the flight orbiters sit in their assembly halls in Baikonur, covered in dust. The Energia core stages sit in the MIK assembly hall, immense exhibits. The booster stages are in forlorn rows, their engines stripped for more lucrative use on Zenit and Atlas boosters launched by American companies. The orbiter mock-up stands in the safing area, quietly crumbling in the desert. The apartment buildings are vacant. The rest is silence.
![]() | Buran safing area - Buran safing area with LC 1 launch pad in the distance. Credit: © Mark Wade. 23,192 bytes. 540 x 201 pixels. |
Although of the same aerodynamic shape and size as the shuttle, Buran differs in detail. The following table compares the two spaceplanes:
Shuttle | Buran | |
Mass Breakdown (kg): | ||
Total Structure / Landing Systems | 46,600 | 42,000 |
Functional Systems and Propulsion | 37,200 | 33,000 |
SSME | 14,200 | |
Maximum Payload | 25,000 | 30,000 |
Total | 123,000 | 105,000 |
Dimensions (m): | ||
Length | 37.25 | 36.37 |
Wingspan | 23.80 | 23.92 |
Height on Gear | 17.25 | 16.35 |
Payload bay length | 18.29 | 18.55 |
Payload bay diameter | 4.57 | 4.65 |
Wing glove sweep | 81 deg | 78 deg |
Wing sweep | 45 deg | 45 deg |
Propulsion | ||
Total orbital maneuvering engine thrust | 5,440 kgf | 17,600 kgf |
Orbital Maneuvering Engine Specific Impuse | 313 sec | 362 sec |
Total Maneuvering Impulse | 5 kgf-sec | 5 kgf-sec |
Total Reaction Control System Thrust | 15,078 kgf | 14,866 kgf |
Average RCS Specific Impulse | 289 sec | 275-295 sec |
Normal Maximum Propellant Load | 14,100 kg | 14,500 kg |
Schedule: | ||
Go-ahead | Jul 26 1972 | Feb 12 1976 |
Years after go-ahead: | ||
Delivery to launch complex | 6.6 | 9.3 |
Flight Readiness Firing | 8.5 | 10.3 |
First launch vehicle flight | 8.7 | 11.2 |
First orbiter flight | 8.7 | 12.7 |
![]() | Buran artilce - Buran handling article deteriorates in safing area. Credit: © Mark Wade. 27,419 bytes. 458 x 369 pixels. |
The Buran orbiter was designed for 100 flights. Optimum crew was four, a pilot, co-pilot, and two cosmonauts specialising in EVA and payload operation. These four crew members were on the upper deck and all were provided with ejection seats. However up to ten crew could be carried by using additional seats on the lower deck. Four to six of these would be researchers, depending on the mission. Buran could achieve a 1,700 km cross range on re-entry, protected by 39,000 tiles of two types. Synthetic quartz fibre tiles were used in low temperature areas, and black high-temperature organic fibre tiles were used on high temperature areas. Carbon-carbon material was used for the nose and wing leading edges.
Modular universal equipment was developed for Buran that would be used on other spacecraft and space stations. These included the docking module, airlock, manipulator arm, and payload cradle. These items represented 12,000 kg of Buran's lift-off mass.
![]() | Buran rollout - fwd - Buran rollout - forward view of launch vehicle on transporter. Credit: from Semenov, et. al., Buran, 1995.. 21,973 bytes. 351 x 239 pixels. |
![]() | Buran rollout - aft - Buran rollout - aft view of launch vehicle on transporter. Credit: from Semenov, et. al., Buran, 1995.. 24,901 bytes. 333 x 281 pixels. |
Payload Bay - The OPG payload section, 18.55 m x 4.65 m, also housed the guidance system electronics, the engine control systems, propellant piping and conduits, the electric fuel cell generators, and the fuel cell reactant tanks. According to mission, within the payload bay were also the SKPG payload cradle holding fixture and associated electrical/electronic/hydraulic/pneumatic interfaces; the SM docking module (spherical, 2.67 m diameter with a cylindrical tunnel); the APAS androgynous docking unit.
![]() | Buran erected on pad - Buran rollout - erection of launch vehicle on pad Credit: from Semenov, et. al., Buran, 1995.. 24,913 bytes. 349 x 231 pixels. |
Wings - the wing profile was developed by TsAGI after many tests at all speed regimes. The basic double delta wing has a 45 degree sweep, with 78 degrees of sweep at the wing gloves. The wing form consists of symmetrical base file, with thickness 12% of cord, 40% of length. Fuselage is of cylindrical form, with a 14 degree transition section. The vertical stabiliser has a 60% sweep.
Structural materials - The orbiter structure was built of conventional aircraft-grade Aluminium alloy D16. Fuselage details were of aluminium 1163, and the cabin module of Aluminium 1205. Titanium VT23 was used in high strength structural members - the girdle longerons of the wings, the fuselage spanners, the barrel section of the payload bay, the wing gloves, and the fuselage spanners carrying the launch vehicle loads. Nomex blankets were used in the payload bay.
![]() | Buran on pad - Buran on pad - 800 pixel width Credit: Dr.Vadim P.Lukashevich. 143,437 bytes. 800 x 600 pixels. |
![]() | Buran liftoff Credit: Dr.Vadim P.Lukashevich. 27,645 bytes. 378 x 369 pixels. |
Fuel cells - Built by the Ural Electrochemical Combinat (UEK), Savchuk. They produced 30 kW, with a power density of 600 w-hr/kg. These were the first Soviet operational fuel cells and the first in the world to use critical-phase cryogenic hydrogen and oxygen. The four fuel cells were fed by two spherical hydrogen cryostats, two oxygen cryostats, and two sump units. The water they produced as a by-product were used for orbiter utility water needs. Cryogenics aboard Buran would last 15 to 20 days without refrigeration.
![]() | Buran CRT - 100-20km - Buran cockpit re-entry/landing display, from 100 km to 20 km altitude: 1 - Actual and commanded velocity angle; 2 - Actual and required velocity angle; 3, 10 - Angle of attack and distance-to go; maximum, actual, and nominal values; 4 - Velocity and Mach Number; 5, 13 - Nominal and maximum spacecraft position, based on temperature and structural limits; 6 - Course setting; 7 - Commanded and actual angle of attack; 8 - Altitude; 9- Fuel quantity; 11 - Bank angle; 12 - Distance to landing field; 14 - Nominal and actual position of spacecraft Credit: from Semenov, et. al., Buran, 1995.. 22,275 bytes. 426 x 323 pixels. |
Over 232 experimental test stands were built during Energia development. Development of the Buran orbiter required a further 100 test stands, 7 complex modelling stands, 5 flying laboratories, 6 full-scale mock-ups, and 2 flight mock-ups (OK-ML-1 and OK-MT).
Functional system qualification tests were conducted before first flight on 780 individual equipment items and 135 systems. Rigorous qualification tests were conducted of all structural components. Structural elements were tested individually, and then in ever larger assemblies. 1000 experiments of various types were conducted on 600 structural subassemblies. The result was that the flight data very closely followed predictions, and both the launch vehicle and orbiter flew successfully on their very first flights. This was in sharp contrast to the numerous early failures of the Soyuz and N1 programmes in the 1960's.
Six full-scale functional mock-ups of Buran were built:
![]() | Buran CRT - 20-4 km - Buran cockpit landing display, from 20 km to 4 km altitude: 1 - Angle of attack; 2, 12 - Indicated air speed and altitude remaining, with maximum actual, and nominal values; 3 - Tangency angle to landing circle; 4,5 - Indicated airspeed and Mach Number; 6 - Estimated and guaranteed angle of attack; 7- Track angle; 8 - Position of airfield; 9 - Position of landing circle; 10 - Actual bank angle; 11 - Altitude; 13 - Predicted trajectory; 14 - Bank angle; 15 - X co-ordinate; 16 - Spacecraft position; 17 - Predicted trajectory; 18 - Lateral deviation from runway centreline; 19 - Angle for maximum aerodynamic braking Credit: from Semenov, et. al., Buran, 1995.. 21,351 bytes. 438 x 316 pixels. |
![]() | Buran CRT - final - Buran cockpit final approach display, from 20 km altitude to touchdown: 1 - Angle of attack; 2 - Angle for maximum aerodynamic braking; 3 - Indicated air speed; 4 - Tangency angle; 5 - Indicated air speed; 6 - Lateral deviation from runway centreline; 7 - Lateral deviation from runway centreline; 8 - Runway symbol; 9, 10 - Predicted and nominal runway touchdown point; 11,12 - Bank angle; 13 - Altitude; 14 - Vertical velocity; 15 - Bank angle; 16 - Spacecraft course; 17 - X co-ordinate; 18 - Overground orientation (minimum/maximum control surface deviation); 19 - Lateral deviation from runway centreline Credit: from Semenov, et. al., Buran, 1995.. 21,777 bytes. 409 x 323 pixels. |
![]() | Buran / Energia LV - Buran / Energia launch vehicle - 3 view Credit: Dr.Vadim P.Lukashevich. 15,706 bytes. 295 x 400 pixels. |
In addition to the full-scale mock-ups, the following were instrumental in Buran development:
![]() | Buran LV Credit: © Mark Wade. 8,922 bytes. 379 x 464 pixels. |
![]() | Bottom of Buran - Bottom of Buran, showing how thermal tiles were placed. Credit: © Mark Wade. 17,673 bytes. 496 x 297 pixels. |
![]() | Buran at Baikonur 3 - View of tail section of Buran at the MIK in Baikonur. Credit: © Mark Wade. 32,294 bytes. 389 x 576 pixels. |
Buran Assembly / Processing / Launch / Landing Facilities
Using the N1 facilities at Baikonur as a starting point, major modifications had to be made and several new buildings erected to assemble and launch Buran at the remote Baikonur cosmodrome. The land-locked location of Baikonur meant that major assembly work on the orbiter and launch vehicle had to be conducted on site, instead of at the subcontractors factories. The liquid oxygen and liquid hydrogen tanks of the core, and the Buran orbiters, were flown to Baikonur on the back of the 3M-T transport. The booster stages and all other material and equipment were brought in by rail.
Major Buran facilities at Baikonur, in the order of their occurrence in the orbiter process flow, were:
![]() | Buran main engine Credit: from Semenov, et. al., Buran, 1995.. 21,365 bytes. 216 x 356 pixels. |
![]() | Buran RCS - Buran orientation engine Credit: from Semenov, et. al., Buran, 1995.. 27,637 bytes. 259 x 409 pixels. |
![]() | Buran ODU - Buran ODU engine system diagram Credit: from Semenov, et. al., Buran, 1995.. 16,624 bytes. 222 x 297 pixels. |
![]() | Buran Back Side - Closeup of Buran tail area, as displayed at the Paria Air show shortly after its spaceflight. Credit: © Mark Wade. 59,500 bytes. 576 x 395 pixels. |
Craft.Crew Size: 10. Design Life: 70 days. Orbital Storage: 30.00 days. Total Length: 36.4 m. Maximum Diameter: 5.5 m. Total Habitable Volume: 73.00 m3. Total Mass: 105,000 kg. Total Payload: 30,000 kg. Total Propellants: 14,600 kg. Total RCS Impulse: 5,000,000.00 kgf-sec. Primary Engine Thrust: 17,600 kgf. Main Engine Propellants: Lox/Sintin. Main Engine Isp: 362 sec. Total spacecraft delta v: 500 m/s. Electric system: 30.00 total average kW. Electrical System: Fuel Cells.
![]() | Buran Engines - Buran Detail of Engines Credit: © Mark Wade. 48,102 bytes. 671 x 513 pixels. |
The government decree 132-51 authorising development of the Energia-Buran system was titled 'On development of an MKS (reusable space system) consisting of rocket stages, orbiter aircraft, inter-orbital tug, guidance systems, launch and landing facilities, assembly and repair facilities, and other associated facilities, with the objective of placing in a 200 km Northeast orbit a payload of 30 tonnes and returning a payload of 20 tonnes'. The Ministry of Defence was named the Program Manager, with NPO Energia as the prime contractor. The official military specification (TTZ) was issued at the same time with the code name Buran.
![]() | Buran propulsion - Buran propulsion system diagram Credit: from Semenov, et. al., Buran, 1995.. 39,403 bytes. 316 x 447 pixels. |
![]() | Buran model with Mir - Buran model with Mir station core as payload Credit: © Mark Wade. 20,703 bytes. 243 x 431 pixels. |
Decree 'On selection of design layout for Buran' was issued. Following exhaustive analysis and inability to improve on the design, a straight aerodynamic copy of the US space shuttle, was selected as the Buran orbiter configuration. MiG was selected as subcontractor to build the orbiter. For this purpose MiG spun off a new design bureau, Molniya, with G E Lozino-Lozinskiy as chief designer.
Decree 'On approval of a tactical-technical requirement for Buran' was issued.
The MKS draft project was completed on 12 December 1976.The military assigned the system the index number 1K11K25 and the launch vehicle the article number 11K25.
![]() | 37KB - 37KB instrumentation payload carried aboard first Buran flight. This module is closely related to the Kvant module on Mir and a similar x-ray astronomy module that Buran would have flown to Mir if it had not been cancelled. Credit: © Mark Wade. 62,683 bytes. 574 x 394 pixels. |
Military-Industrial Commission (VPK) Decree 'On course of work on Energia-Buran' was issued. The declaration of the Presidium directed co-operation between all concerned user, research, and factory organisations in realising the project. Chief Constructor within NPO Energia was I N Sadovskiy. Chief Designer for the launch vehicle was Y P Kolyako and for the orbiter P V Tsybin. NPO Yuzhnoye in the Ukraine would build the booster rockets.
A critical step in any Soviet project, this approved the design and paved the way for development to begin.
![]() | Advanced Reconnsat - Advanced Buran-serviced pallet-based reconnaisance platform designed by Kozlov OKB. 18,695 bytes. 419 x 297 pixels. |
The government decree 1006-323 set out the development plan. The flight test plan was for first launch of the booster in 1983, with the payload being an unmanned OK-ML-1 mock-up of the orbiter. This would not have a heat shield and remain attached to the booster. A second mock-up, OK-ML-2, would be used on the second launch, but be separated from the vehicle after burnout. However it would also be without heat shield, and be expended. The first flight Buran was to fly unpiloted in 1984. Manned flights were to be routine by the 1987 seventieth anniversary of the Soviet Union.
![]() | Buran on approach - Buran on landing glideslope as viewed from MiG-25 Credit: RKK Energia. 12,589 bytes. 308 x 240 pixels. |
The technical project was completed in May 1978. The flight test plan at the beginning of the project foresaw first launch of the booster in 1983, with the payload being an unmanned OK-ML-1 mock-up of the orbiter. The first flight Buran was to fly unpiloted in 1984. Manned flights were to be routine by the 1987 seventieth anniversary of the Soviet Union.
Buran engineering details were definitised and drawing release began to the production shops.
![]() | Soviet Orbiters - Soviet Spaceplanes: from left: Spiral, Urgagan, Buran, MAKS 11,794 bytes. 350 x 163 pixels. |
In 1979 the EUK13 dimensional model of the Energia launch vehicle was delivered to Baikonur for handling demonstrations and production of tooling.
Continued development problems with the booster rockets led to a management shake-up at Yuzhnoye in January 1982. By this time the project was several years behind schedule. The originally planned first flight in 1983 was obviously unattainable.
![]() | Buran dragchute - Buran dragchute deployment on landing. Credit: RKK Energia. 15,812 bytes. 310 x 238 pixels. |
Continued development problems with the Energia booster rockets led to a management shake-up at the Yuzhnoye design bureau.
During 1982 the 3M-T transport aircraft was completed and began delivery of central block propellant tanks and structural elements for construction of a realistic mock-up of the booster.
The 4M Energia launch vehicle high fidelity mock-up was completed at Baikonur.
![]() | Buran engineers - Buran engineers discuss cutaway Credit: RKK Energia. 21,132 bytes. 308 x 239 pixels. |
The 4M Energia mock-up was subjected to dynamic / vertical / load tests in May-October 1983. The 4M was then returned to the shop for fitting of complete functional propellant systems.
The 4M Energia mock-up was used for dynamic/vertical/load tests in May-October 1983. The 4M was then returned to the shop for fitting of complete functional propellant systems.
The OK-KS Buran systems test stand was built at NPO Energia to conduct tests not possible on other stands. These included electrical layout, pneumo-hydraulic tests in abort conditions, EMI tests, failure mode response, telemetry, interface with the launch vehicle, software systems test.
![]() | Buran at Korolev Credit: RKK Energia. 15,058 bytes. 312 x 240 pixels. |
The OK-KS Buran systems test stand was built at NPO Energia to conduct tests not possible on other stands. These included electrical layout, pneumo-hydraulic tests in abort conditions, EMI tests, failure mode response, telemetry, interface with the launch vehicle, software systems test. The test series was completed in March 1984. 77% of the tests of the OK were automated, compared with only 5% for the Soyuz-TM.
The OK-ML-1 orbiter mock-up arrived atop the 3M-T at Baikonur. This action seems to have been in the fine Soviet tradition of individual enterprises proving they have met the plan, even if the method of doing it is useless. OK-ML-1 was to have been used in the first launch of the Energia, by the end of 1983. By delivering it to Baikonur by December 31, the spacecraft builders could claim, 'well, we met OUR part of the plan...'). OK-ML-1 was used for handling and pad compatibility tests.
![]() | Buran model test - Test of Buran-Energia subscale model Credit: RKK Energia. 12,544 bytes. 310 x 240 pixels. |
Flight trials of the Buran automatic landing system are begun on a modified Tu-154 transport.
The OK-ML-1 mock-up arrived atop the 3M-T transport aircraft. OK-ML-1 was originally to have been used in the first launch of the Energia, by the end of 1983. But the program was years behind schedule, and in the end the OK-ML-1 was used for handling and pad compatibility tests.
77% of the tests of the OK were automated, compared with only 5% for the Soyuz-TM.
This functional mock-up was used for systems integration tests, and was to be expended on the second test flight.
![]() | Buran touchdown Credit: RKK Energia. 20,614 bytes. 341 x 240 pixels. |
The OK-ML-2 (former OK-MT) functional mock-up was used for systems integration tests, and was to have been expended on the second test flight.
System specification issued for An-225 heavy transport, which will replace 3M-T for transport of Energia core stage components and the Buran spaceplane. The aircraft will also be the launcher for the MAKS spaceplane.
From March-October 1985 the Ts core stage was back on the UKSS for cold flow tests. A total of nine cryogenic fuelling cycle were completed with the 4M Energia mock-up, representing the first operational use in the world of super-chilled hydrogen.
![]() | Buran LV - Buran-Energia launch vehicle 3 view 16,208 bytes. 295 x 400 pixels. |
From March-October 1985 the Ts core stage was back on the UKSS test/launch stand for cold flow tests. A total of nine cryogenic fuelling cycle were completed with the 4M Energia mock-up, representing the first operational use in the world of super-chilled hydrogen.
Cosmonaut Igor Volk was at the controls; takeoff was from the Zhukovskiy test flight centre near Moscow. Two flying labs, based on Tu-154 transports, were used to prior to this to duplicate anticipated Buran handling and test systems software. They conducted 140 flights before Buran's first flight, including 69 automatic landings at Zhukovskiy and at the Jubilee airfield at Baikonur.
![]() | Buran landing Credit: RKK Energia. 9,811 bytes. 250 x 209 pixels. |
![]() | Buran Liftoff - Liftoff of Buran 24,717 bytes. 456 x 378 pixels. |
By January 1986 it was clear that the project, now three years behind schedule, had no prospect of completion due to problems in obtaining deliveries of equipment for Buran, numerous problems in assembling the orbiters and lack of manpower at Baikonur, and a general loss of management focus. Minister O D Bakhnov called a large group of industry leaders to the cosmodrome to review measures to concentrate and accelerate the remaining work. Three 'Tiger Teams' were set up. The first, led by Semenov, was to finish the flight Buran orbiter and associated facilities in time for a third quarter 1987 launch. The second, led by B I Gubanov, was to finish the Energia launch vehicle and fly it, without the Buran mock-ups if necessary, at the earliest possible date. The third group, led by S S Banin, was to complete the assembly and launch facilities.
The first Buran payload, 37KB module s/n 37070, is delivered by freight car. The 37KB modules, similar to the Kvant module of the Mir space station, were to be standard on the early Buran flights. 37KB-37070 itself primarily contained instrumentation to measure the performance of the orbiter and its structure on its first flight.
This was to be the first 20 second Energia main engine firing test. It was terminated at 2.58 seconds when the automatic control system detected a slow spool up of an engine turbine. In a the first attempt at a full-duration test helium leaks contaminated electro-hydraulic systems, leading to a situation where the tanks could not be drained. An engineering brigade had to work on the fuelled booster for 55 minutes, attach another helium tank, which led to successful de-fuelling of the vehicle.
Tests of the orbiter's ODU engine unit uncovered an apparent defect in gaseous oxygen valves of the reaction control system. Although it threatened to delay flight of the Buran, it was eventually discovered to be a software problem and remedied within days.
Further UKSS tests of Energia were conducted in preparation of a test launch without Buran. These were conducted using a dummy payload and solid rocket motors to simulate loads from the booster rockets. Following this vehicle 6SL was selected for the first actual launch. The launch vehicle used by itself without Buran was named Energia by Glushko only just before the launch.
Following the decision to make the first flight of Energia without a Buran orbiter, in August-September 1986 further UKSS tests of Energia were conducted. These used a dummy payload and solid rocket motors to simulate loads from the booster rockets.
The second engine test was a complete success, the engine running for 390 seconds. This test required the entire city of Leninsk to be without water for ten days in order to accumulate enough water for the UKSS cooling system.
Energia was to deliver the military Skif-DM Polyus battle station into orbit. Due to delays in completion of the enormous static test facility at Baikonur, which could test the entire Energia vehicle stack, it was decided to launch the vehicle without the verification the tests would provide. The launch of 6SL was planned for 21:30 Moscow time. It was delayed five hours when a leak was detected in the Block 3A electrical distribution section, then by another hour due to a fault LH2 thermostat. The launch vehicle performed successfully, but the payload failed to inject itself into orbit due to a guidance system failure.
All flight and development tests having been completed, Buran is certified as ready for spaceflight.
The launch commission met on 26 October 1988 and set 29 October 06:23 Moscow time for the first flight of the first Buran orbiter (Flight 1K1).
51 seconds before the launch, when control of the countdown switched to automated systems, a software problem led the computer program to abort the lift-off. The problem was found to be due to late separation of a gyro update umbilical. The software problem was rectified and the next attempt was set for 15 November at 06:00 (03:00 GMT).
The weather was snow flurries with 20 m/s winds. Launch abort criteria were 15 m/s. The launch director decided to press ahead anyway. After 12 years of development everything went perfectly. Buran, with a mass of 79.4 tonnes, separated from the Block Ts core and entered a temporary orbit with a perigee of -11.2 km and apogee of 154.2 km. At apogee Burn executed a 66.6 m/s manoeuvre and entered a 251 km x 263 km orbit of the earth. In the payload bay was the 7150 kg module 37KB s/n 37071. 140 minutes into the flight retrofire was accomplished with a total delta-v of 175 m/s. 206 minutes after launch, accompanied by Igor Volk in a MiG-25 chase plane, Buran touched down at 260 km/hr in a 17 m/s crosswind at the Jubilee runway, with a 1620 m landing rollout. The completely automatic launch, orbital manoeuvre, deorbit, and precision landing of an airliner-sized spaceplane on its very first flight was an unprecedented accomplishment of which the Soviets were justifiably proud. It completely vindicated the years of exhaustive ground and flight test that had debugged the systems before they flew.
First flight of the An-225 super-heavy transport with the Buran spaceplane mounted atop it.
No known mission (with the end of SDI and the cold war) - plus the project manager was one of the 1991 coup plotters. Total cost 20 billion rubles at time of cancellation.
Buran Flight 5 (3K1) would have been the first flight of the third orbiter. It would be the first manned Buran flight; the third orbiter was the first outfitted with life support systems and ejection seats. Two cosmonauts would deliver the 37KBI module to Mir, using the Buran manipulator arm to dock it to the station's Kristall module. Final crew selection had still not been made at the time the program was cancelled. The original crew was Volk and Stankiavicius, with Levchenko and Shchukin as back-ups. Both Levchenko and Shchukin died in 1988; Bachurin and Borodai were selected as the new back-up crew. By July 1992 the Soviet Air Force and NPO Energia were still arguing about the final crew composition. The Air Force wanted all test pilot crews (those indicated) while Energia wanted to include a flight engineer in each crew. The Buran project was finally cancelled in June 1993 when further funding was deleted from the Russian space budget.
The first Buran payload, 37KB module s/n 37070, arrived in Baikonur. The 37KB modules, similar to the Kvant module of the Mir space station, were to be standard on the early Buran flights. 37KB-37070 itself primarily contained instrumentation to measure the performance of the orbiter and its structure on its first flight.